Energy management is the process of visualizing and optimizing the energy usage of an entire facility.
CM Plus provides energy management solutions as the “CMP Way”.
The CMP Way achieves the development of a production system including utility systems that takes into account sustainability from the two perspectives of “improving productivity” and “reducing energy consumption,” and leads to the continuous achievement of growth.
CM Plus serves as a comprehensive engineering consultant for energy-related matters.
・We realize the visualization of energy across the entire facility.
・We enhance the energy productivity of the facility by optimizing energy and identifying waste.
・We support the achievement of medium- to long-term CO2 reduction by incorporating production and maintenance plans.
Table of Contents
- 1.Do you have any concerns about energy management at your facility?
- 2.What is CM Plus’s energy management solution?
- 1）What is CMP Way?
- 2）Steps of CMP Way
- 3）What is the difference between CMP Way and other companies’ solutions?
- 4）Target Facilities
- 3.CM Plus’s Feature and Strengths
Do you have any concerns about energy management at your facility?
Environment surrounding clients regarding SDGs, carbon neutrality, and other initiatives
- The current status of the environment surrounding the customer with regard to GHG, carbon neutrality, and other initiatives.
- Too busy with the day-to-day operations to have sufficient time to address these issues.
- There is a lack of personnel with sustainability-related technical expertise in the company.
- Awareness of SDGs and carbon neutrality is high, but response is not sufficient.
- The company is partially addressing this issue, but it is difficult to develop comprehensive, medium- to long-term measures in terms of time and resources.
Why don’t you solve the issues at all with “CMP Way”, =CMP Plus’ Energy Management Solution?
Energy Management Solutions Delivered by CM Plus
What is CMP Way?
“CMP Way” is CMP Plus’ solution service for energy management provided by CMP Plus that efficiently improves energy productivity from two pesppectives: “Increased Productivity” and “Reduced Energy Consumption. ”
We provide end-to-end optimized solutions not from the standpoint of a single piece of equipment, but from the perspective of the entire factory facility system based on an understanding of the production process. In other words, we comprehensively analyze a wide range of facilities, including production equipment, building, air conditioning, electrical, various utility facilities, and water facilities, and propose optimal improvements.
To achieve energy reduction, it is necessary to understand the current status of the facility, and CMP Way first grasps, analyzes, and visualizes energy consumption, identifies energy-intensive systems and wasteful consumption, and proposes comprehensive and integrated optimization and elimination of waste for the facility as a whole. Next, we support the implementation (construction) of solutions.
After implementation , we verify the effectiveness. The continuous monitoring and improvement is an essential part of energy management for production facilities. These steps will enable significant energy and CO2 reductions.
Steps of CMP Way
GAP Analysis & FS
The current status of energy consumption for the entire facility is analyzed as Energy Audit.
Points of wasteful consumption are identified, and systems and measures to optimize energy consumption are proposed in an appropriate and comprehensive approach for the entire facility. (This is called a GAP analysis and solution proposal.
Contents
- Assess and analyze the current energy consumption situation
- Assessment and review of production environment conditions
- Review of production operation management
- Identification of inefficient energy use and establishment of countermeasures
- Propose energy optimization solutions
- Categorization of investment in solutions with ROI
- Small-scale investment: Elimination of waste through visualization and tuning of utility equipment, etc.
- Medium-scale micro investment: System optimization investment, introduction of high-efficiency equipment
- Large-scale investment: Investment in energy centralization, renewal of aging facilities, introduction of renewable energy
- Preparation of roadmap for CO₂ reduction
- Proposal of renewable energy
- Proposal of financing
Evaluation and selection of proposed solutions
Each solution proposed by CM Plus is evaluated, and decisions on whether or not to invest in the solution, including investment, are made by the client.
In the evaluation process, the timing of the investment is determined, and it is budgeted by the client by taking into account the production plan, investment plan, maintenance plan, and ROI
Implementation & Construction
The solution adopted by the client during the evaluation phase is initiated as an implementation project.
Feature of CMP Way
CM Plus provides engineering consulting services for the client, including design, preparation of Inquirt package and support for contractor/Vendor selection, as well as construction supervision. This is called PMC (Project Management Control) service.
Contents
- 1）Project planning (requirements definition, schedule, cost control, organization)
- 2）Engineering (realization of requirements, design)
- 3）Preparation of inquiry package, selection of construction contractors and vendors.
- 4）Installation of equipment, construction management, and inspections
Monitoring
Continuous energy monitoring based on CO₂ reduction roadmap and maintenance plan.
Energy consumption in a manufacturing plant changes daily depending on production conditions. Therefore, continuous monitoring is required to optimize energy consumption according to the current production conditions.
CMP Way analyzes monitoring data and proposes countermeasures.At the same time, further optimization of facility operations through DX and digital twinning of facilities will be proposed.
Energy optimization
Achieving medium- and long-term CO₂ reduction
What is the difference between CMP Way and other companies’ solutions?
The following companies have extensive experience in offering proposals for energy reduction.
CMP Way can evaluate these companies and proposals comprehensively and neutrally to provide the best for you.
- Energy consulting firm: Specializes in energy audits of facilities.
- Product vendors: Have extensive knowledge and suggestions regarding their products.
- Mechanical construction company: Specializes in air conditioning, sanitary equipment, etc., with the construction proposals are excellent.
- Renewable Energy Providers: excels in proposals centered on its core products and equipment, such as photovoltaic power generation equipment.
Target Facilities
All production facilities that consume energy are covered.
CMP have extensive experience especially in overseas production facilities.
CM Plus’s Feature and Strengths
CM Plus:
Experts in Production Facility Engineering
CM Plus is an independent engineering firm with expertise in production facility engineering and energy management.
CMP takes advantage of its Contractor Free / Vendor Free position to offer the best solutions for our clients from the client’s point of view.
CM Plus:
Experts in Project Management
By applying the PMC (Project Management Control) know-how we have cultivated through the construction of facilities in various industries, we support the entire project lifecycle—from the proposal phase to the implementation phase—including the selection of the most suitable construction companies and vendors.
We provide services tailored to our clients’ needs. Please feel free to contact us with any specific requests.
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Carbon Neutral and Energy Management-Related Information
Selected for the FY2022 Feasibility Study on JCM in the Decarbonization Sector
Our proposal, “Feasibility Study on Improving Energy Efficiency and Production Processes in Solid Dosage Manufacturing Facilities under the JCM,” submitted by our company, was successfully selected by the Ministry of Economy, Trade and Industry (Industrial Science and Technology Policy and Environment Bureau, Global Environmental Affairs Office) as part of the “FY2022 Support Program for Infrastructure Development for Bilateral Credit Acquisition, specifically for JCM Feasibility Studies in the Decarbonization Sector.”
Featured in the ISPE magazine “Pharmaceutical Engineering.”
An article contributed by CM Plus has been published in the ISPE magazine “Pharmaceutical Engineering.” The article introduces some of the key points, actual methods, and practical examples of our implementation to reduce carbon emissions from pharmaceutical manufacturing facilities in Southeast Asia.
Featured in “Business Catalog of Japanese Companies Contributing to Indonesia ‘s Decarbonization and Global Warming Countermeasures”
The Indonesian government aims to reduce greenhouse gas emissions by 31.89% without international support and by 43.20% with international support by 2030. Furthermore, in July 2021, the government announced its commitment to achieving carbon neutrality by 2060. The JETRO Jakarta Office has published a “Business Catalog of Japanese Companies Contributing to Indonesia ‘s Decarbonization and Global Warming Countermeasures,” which compiles products and services offered by Japanese companies operating in Indonesia that can contribute to decarbonization. “CMP Way” was featured in this publication.
Featured in “Catalog of Products and Services of Japanese Companies Contributing to Decarbonization in Malaysia”
The Malaysian government has declared to achieve carbon neutrality by 2050. Decarbonization has become an important trend that Japanese companies, including small and medium-sized enterprises, should be aware of when developing businesses in Malaysia. JETRO Kuala Lumpur has released a catalog of Japanese companies’ products and services that contribute to decarbonization and emission reduction in Malaysia, “Catalog of Products and Services of Japanese Companies Contributing to Decarbonization in Malaysia”, and our service “CMP Way” is featured in the catalog.
Related Column
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Start by understanding the energy consumption of your factory. Visualization is not just about installing measuring instruments. You can begin visualizing energy usage simply by organizing your existing management documents.
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Diagnosis of Existing Factories for Carbon Neutral (CN) and Environmental Measures for New Factories, Part 2
One effective approach is to start with the area that consumes the most energy. Do you know which piece of equipment in your factory uses the largest amount of energy?
